Process

Thermoforming

USK Balaji Plast PVT LTD is India’s leading Thermoforming packaging manufacturing Company, serving customers needs worldwide. Usk Balaji Plast PVT LTD develops and manufactures a wide range of packaging for the Food, medical, cosmetic, electronics, stationery, and other general industries.

Thermoforming is a process of using different polymers in a machine with sandwich heating, where the preheated polymers are converted into a semi-molten state after using air pressure & vacuum which is then formed into the shape of the mould. The article is immediately cut before release from the mould.

Thermoforming has an in-mould cutting process as the main differentiator from Pressure forming which is a next station cutting process.

Thermoforming uses the top size (diameter or rectangular shape) as the fixed component of every mould & bottom part comes in different inserts giving it the versatility of various sizes & volume options.

Thermoforming has proven to be an economical & faster process in comparison with Injection Moulding as it generally offers the same sturdiness at much lower costs. The recycling properties of most polymers enables further cost reduction.

We have 4 dedicated thermoforming lines with robotic stacking to eliminate maximum human handling & thereby enabling ZERO MICROBIAL & FUNGAL count in the articles produced.

We believe that innovation is a vital ingredient in achieving customer satisfaction, and that design innovation sets us apart from our competitors.